Chip evacuation deserves a separate check alongside vibration. In deep cavities, retained chips may be cut again. A coarser-pitch cutter provides more space for chip evacuation.
Check
Question to record
Exit path
Where can chips leave the pocket or slot?
Delivery system
Does the approved air or coolant arrangement reach the cutting zone?
Tool selection
Is chip space suitable for this engagement and material?
ORIGINAL OBSERVATION EXAMPLE
Scratches after a pocket pass
Scratches alone do not prove chip recutting. After a safe stop, inspect retained chips and cutting edges, then review evacuation before changing speed. Record the observation and compare the next controlled trial under the same inspection conditions.
SourcesSources: Fischer et al., Mechanical and Metal Trades Handbook, 2nd English edition, print p. 306 (troubleshooting framework and cutter spacing); Sandvik Coromant, milling application guide, chip evacuation. Original checklist and example; no third-edition page equivalence claimed.